As a necessary high-power equipment, the main energy consumption of precision coating machines is concentrated in the drying process. Whether the drying process of precision coating machines is reasonable is directly related to the quality of finished products, the energy consumption of the drying process, the length of drying time and the safety of production.
At present, some factories have adopted energy-saving methods such as reducing the supply of fresh air, using secondary return air and using superconductor heat exchange, but this operation effect has not achieved the best energy-saving effect. Instead, it makes the dried finished products slightly wrinkled, or the drying time is prolonged, or there is a risk of explosion. Therefore, it is more necessary to find more innovative technologies to improve precision coating machines.
Increasing revenue and reducing expenditure, saving energy and reducing costs are the inevitable strategies for the development of enterprises. Choosing the right method and appropriate energy-saving equipment to cooperate with precision coating machines is also a strategy of gathering sand into a tower, and it is also a sign of enterprise development.
What should be paid attention to when using precision coating machines?
1. Set the coating working mode and related parameters of the precision coating machine (coating speed, section length, gap length, roller speed ratio, etc.), and then turn on the compressed air (adjust the pressure regulating valve of the pneumatic control box to control the air pressure between 0.2 and 0.3Mpa).
How can the operating energy consumption of the precision coating machine be reduced?
2. Start the drying fan and drying temperature controller.
3. Turn on the power of the automatic deviation correction and tension controller.
4. The temperature of each part of the equipment has reached the temperature required by the process.
5. Feed the hopper of the coating equipment, start the precision coating machine at the same time, and coat it.
Precision coating machine shutdown procedure
1. Confirm that the coated electrode has been wound and then stop.
2. When the temperature of each section is lower than 60 degrees Celsius, turn off the power of the equipment heater and stop the drying fan and other fans.
3. Stop the compressed air.
4. Disconnect the power supply on the deviation correction cabinet and the control cabinet.
Precision coating machine coating process operating procedures
1. The deviation of the first layer of coating length is ≤1mm, and the gap deviation is ≤1mm.
2. The maximum dislocation between the second surface and the first surface is ≤0.5mm.
